Turn-key solutions for biscuit and cookie factories.
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Turn-key solutions for biscuit and cookie factories.
Food machinery usually refers to the mechanical equipment used in the process of processing food raw materials into food or semi-finished products
And the general name of the device, it is mainly divided into two categories: food processing machinery and food packaging machinery.
The food industry occupies an important position in the national economy of all countries in the world. According to statistics, the U.S. food industry the output value is 2.7 times the agricultural output value, ranking first in the manufacturing industry; the turnover of the French food industry accounts for all the ministries of the national economy.The first place in the door; the output value of my country's food industry occupies the third place in the manufacturing industry. Among the foods consumed by society, after the food Industrially processed food is 92 percent in the United States, 82 percent in Japan, and 32 percent in China.
Taking Japan as an example, from 2004 to 2014, the export value of food machinery was more than 20 billion yen. That In 2013 and 2014, it was 32.2 billion yen and 34.3 billion yen, respectively, an increase of 9.2% and 9.2% over the previous year. 6.6%. Exports in the first two months of 2015 were 5.3 billion yen, up 13.3 percent from a year earlier. In recent years, there have been major new changes in the market competition of international food and packaging machinery.The acquisition method is no longer the materialized tangible capital such as product variety and quantity in the traditional sense, instead of It is the role of intangible capital such as well-known brands, high-tech, technical standards, technological innovation, safety and health. The main development trends of the foreign food machinery industry are summarized in the following five aspects:
First is to build a brand. Give priority to specialized production, improve technical content and quality through design and manufacturing,Then through the market recognition to enhance the influence, and finally form a well-known enterprise and product brand. Such as the United States FMC public Company, Sweden Tetra Pak Packaging Company, Switzerland Buhler Company, Japan Satake Company, etc.
The second is to focus on high-tech. High-tech has the characteristics of high intelligence, high competition and high efficiency. by Hi-Tech The application of technology, replace intermittent production by continuous production, replace generalized production by specialized production, and replace Large-scale production replaces small and medium-sized production, and whole-process quality control replaces final product quality control.
The third is to formulate technical standards. From the perspective of international development, technical standards are an important tool for forming technical barriers part. Among them, the means of technical barriers in the United States and Japan are technical standards, technical regulations and certification systems; The EU is the EU directive, the European harmonized standard and the EU "CE" mark.
Fourth, focus on technological innovation. Establish innovative institutions, improve innovative means, and form a long-term mechanism. current country Technological competition between countries and enterprises is actually a contest of technological innovation capabilities. Created through technology New, from simple technology to complex technology, from single technology to integrated technology, from traditional technology to high New technology changes, and finally achieves technological leap.
Fifth, the development of safety and health has become an international general rule. International technical specifications, performance of food and packaging machinery There are no unified regulations on performance indicators and production capacity, but there are unified requirements in terms of safety and health. The International Organization for Standardization (1SO), the European Standardization Technical Committee, etc. have issued a series of safety and health related regulations.
standards, directives. There are two purposes: to avoid injury to equipment operators; safety requirements.
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Strengthening product structure adjustment, improving technological innovation capabilities, and accelerating the pace of international integration have become An important task for the development of my country's food and packaging machinery in the 21st century.
First, the demand for low-end food machinery in the domestic market will tend to shrink, and the demand for traditional equipment will also decrease few. The industry's requirements for products gradually focus on mechanical appearance, structural design, expansion of application fields, and improvement of availability. reliability, etc. Therefore, domestic food machinery companies have begun to shift their focus. While stabilizing the mid-to-low-end market, Further transfer to high-end food machinery and equipment has improved the overall technical content and techinque level.
Second, the standard testing work has been significantly improved. In order to meet the needs of market competition, people are increasingly aware of The importance of standard testing work. During the "Eleventh Five-Year Plan" period, the state has successively established the "Mechanical Industry Food Machinery Standard Standardization Technical Committee" and "National Food Packaging Machinery Standardization Technical Committee", in the original two national level Based on the Food Machinery Supervision and Testing Center, a third testing center was established. The establishment of these standard testing institutions and development, which has promoted the improvement of the standardization level and testing ability of food and packaging machinery in my country.
The third is the basic formation of the technological innovation model of production, education and research. Taking the road of industry-university-research technology innovation is my country's food and A major strategic choice for the development of packaging machinery technology. During the "Eleventh Five-Year Plan" period, the cooperation between production, education and research continued to develop in depth. The level of cooperation has been continuously improved, the cooperation model has been continuously innovated, the talent team has been continuously expanded, and the overall quality has been generally improved. It has played an important role in optimizing scientific and technological resources and improving innovation efficiency. In 2009, in order to implement the technology The spirit of "Guiding Opinions on Promoting the Construction of Industrial Technology Innovation Strategic Alliance" by six ministries including the Ministry of Equipment and Food Machinery Corporation took the lead, and organized the national leading technology enterprises, colleges and universities, and scientific research units to form the "Food Equipment Industry Technology Innovation Strategic Alliance".
Fourth, the economic operation of the industry is in good condition. During the "Eleventh Five-Year Plan" period, the average growth of my country's food and packaging machinery The rate was 21.65%, and the total industrial output value in 2009 was 148.4 billion yuan (RMB), a year-on-year increase of 17.59%. Enter The average growth rate of export trade was 11.66%. In 2009, the total import and export volume was US$4.174 billion, of which the The total export value is 1.468 billion US dollars, and the total import value is 2.706 billion US dollars.
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After 2008, the impact of the international financial crisis on my country's food and packaging machinery industry has emerged.The high-speed development that has lasted for many years has been curbed. However, the whole industry actively responded to the impact of the international financial crisisStrive to reduce the impact to a minimum, and continued to maintain a rapid development.
According to China Customs statistics, in 2014, my country's total imports of food and packaging machinery were US$3.903 billion, more thanA decrease of 0.89% in the previous year, of which the total import of food machinery was 1.345 billion US dollars, accounting for the total import of food and packaging machinery.34.46% of the total export, an increase of 12.58% over the previous year. 4The total export value of food and packaging machinery in my country in 2014 reached US$3.798 billion, an increase of 10.88% over the same period of the previous year, of which the total export value of food machinery was US$1.681 billion Yuan, accounting for 44.25% of the total import of food and packaging machinery, an increase of 10.95% over the same period of the previous year. 5 Chinese foodProduct processing and packaging machinery has occupied a place in the international market.
First, the large-scale operation of enterprises is not enough. At present, more than 95% of the nearly 7,000 food and packaging machinery production enterprises in my country are small and medium-sized enterprises and private enterprises, and the geographical distribution of east and west is very different. Most of the production enterprises are concentrated in my country's economically developed areas, such as the Pearl River Delta and the Yangtze River Delta , Bohai Rim and other regions. Small but many, many but not big, big but not strong has become an indisputable fact in the food and packaging machinery industry, and there is still a big gap compared with the manufacturing level of developed countries.
Second, the lack of industry leaders. About 2,000 of the nearly 7,000 enterprises are not stable enough, and nearly 15% of the enterprises change production or close down every year, and at the same time, about the same number of new enterprises enter the industry; there is a lack of leading enterprises.
Third, the research and development strength and capital investment are insufficient, and the problem of design shortcomings is prominent. From the point of view of scientific research product development, most of them stay in the testing and imitation stage, the self-development ability is not strong, the scientific research investment is small, and the funds only account for 1% of sales, while the developed countries are as high as 8% to 10%. However, the ability of independent innovation is not strong and the attention is not enough, advanced technology relies on foreign countries, and the passive situation of high-end equipment relying on imports has not been effectively improved.
Fourth, vicious price competition, product similarity and plagiarism are common. Basic spare parts, automation, intelligent control systems and testing instruments, machining and basic manufacturing equipment are significantly behind the development of mainframes. Only 60%~70%. Most of the mechanical equipment that can be supplied has the phenomenon of unstable quality, short lifespan and poor appearance quality, which has become a bottleneck affecting the high-end upgrade of food packaging machinery products.
Fifth, the safety and health problems are prominent. According to the survey, about 300,000 accidents occur every year in my country's food industry enterprises due to equipment problems, including broken fingers, broken arms, burns and scalds, death, etc.; Structural problems lead to excessive food microorganisms, etc.
Sixth, the problem of standardization is prominent. my country's food and packaging machinery national standards and industry standards can cover about 20% of the total number of products, and 80% of the products are enterprise standards; the existing standards are mainly product standards, lacking basic standards, method standards, management standards, etc.; many Enterprises lack research on product technical performance, technical requirements, safety and hygiene, reliability, test methods, etc., and do not understand the importance of technical standards to improve product levels.
Seventh, the product structure is unreasonable, and the application of high-tech needs to be strengthened. The supply of medium and low-level products exceeds the demand; the application of the latest high-tech products such as the Internet of Things, Internet+, and big data is too small, and the supply exceeds the demand; there are still a small number of food machinery and equipment produced in the last century in the industry. The operation is not stable and the production efficiency is low , high energy consumption, and it is difficult to guarantee the nutritional and flavor quality of the food produced. At present, the design and manufacture of food machinery in my country mostly adopts the traditional method, so the design and manufacture cycle is long, the cost is high, and the equipment operation reliability and stability are poor. For the more popular foreign flexible processing system, CIMS (computer integrated manufacturing system), due to technical application and other reasons, it is rarely used in the design and manufacture of food machinery.
Eighth, talent training needs to be improved
The scale of enterprises and scientific research and development institutions in the food machinery industry is generally small, and professional scientific and technological personnel are scattered, so it is difficult to concentrate superior forces to tackle technical problems. In terms of talent training, my country's agricultural universities and light industry colleges all have food colleges or food engineering departments, but there are only more than 20 colleges and universities that set up food machinery majors. Judging from the curriculum settings of these majors, the main body of the major is not prominent. It is only a combination of food major courses and some mechanical courses. The students have learned a lot, the foundation is not strong, and the practice link is also weak. Therefore, at present, the quantity and quality of senior professionals trained by colleges and universities for the food machinery industry have not yet met the development requirements of the industry and enterprises.
