Products
VR
Product Description


Our spiral freezers are designed based on our many years of experience in freezing and manufacturing techniques.  The complete spiral freezer will be preassembled at the factory and disassembled in sections for shipping purposes; therefore it can quickly reassemble at the job site.  Our simple and practical spiral freezer design with robust construction will provide many years trouble free operation.                    The following are some of our special features and Benefits:
Counter-flow airflow – hottest  products with  warmest Air;  coldest products  with coolest air – maintain and maximize △T between products and the air – the most efficient heat transfer for food freezing. • Air flow arrangement to provide horizontal air flow for better heat transfer for all surfaces of the product. Optimum airflows effectively transfer heat away from your product.
• Coil liquid supply tubes to be regulated by orifices to equalize pressures on each tube, therefore, maximize heat transfer with minimum liquid charge .Vertical Coil – industrial aluminum  tube with aluminum fin.   Hygienic  Design :
• All SS304 weld spiral frame and structures – eliminates hidden cleavages for Bacteria at product zone and provides ease of wash down.
• Freezer structure frames, tier carriers, spiral cage, air baffles and shafts are made of Stainless.  All constructions are for maximum sanitation and long life.
• Pre-manufactured  with  all  SS304 weld  floor  modules  with  slope for  ease  of wash down and drainage.
• High-efficiency fans and motors, evaporators with large face areas, and the spiral conveying system are designed to reduce pressure drop.
• Customized Design : these innovative features provide a spiral freezing system to efficiently handle a wide range of production capacities designed to meet your specific needs.
• Robust and reliable for long life and low maintenance.
• Modular design for easy and quick on site installation.


Product Parameters


Max Freezing Capacity for Base Product1000kg/h
Base ProductChicken Nuggets
Product  size 50*50 *30mm
Base Product Weight25gm
Holding Time 20-60mins , adjustable
Inlet Temp65°C(180°F)
Outlet Temp-18°C
Evp. Temp-40°C
Air Temp-31°C
Freezer Box Dimension 7100*4100*5300
Number of Tiers 24
Tier Pitch150mm
Net Tier Pitch80mm
Belt Width508mm
Usable Belt Width450mm
Total Belt Length300m 
Usable Belt Width450mm
Total Belt Length300m 
Infeed/Outfeed Height900mm / 4780mm
Refrigeration Required172kW@-40°C
Refrigerant (type and supply)R717
Evaporator Defrost MethodWater
Power Consumption20.5kw


Advantages


Drum system:

  • ◪   SS 304 Stainless steel, spiral drum assemblies , center shaft, top and bottom bearings and drive assembly.

  • ◪ “V” profile for strong structure.

  • ◪   “UHMW” vertical belt wear strips.

  • ◪   Cut  for 40’ high cube container shipping.

 

Air flow / Fans / Motor / Coil assembly:

  • ◪    Axial flow fan / motors.

  • ◪ Variable fin space , wide at the air inlet side and narrow at the discharge side.

  • ◪  Anti –rust  aluminum fins and tubes.

  • ◪    Large face  area and  wide  fin  spacing  for long freezing  cycle between defrosts.

 

Baffle:

  • ◪ Air baffle around air cooler.

  • ◪ Infeed/outfeed by air pressure and seasonally/manually adjusted baffles.

  • ◪  Mezzanine  floor between top and bottom coil for a fully air flow circle.


Spiral Belt:

  • ◪ 20” Spiral System Belting.

  • ◪ Trouble –free operation in tough applications.

  • ◪  Carries more product without extra belt weight.

  • ◪  Maximizes product throughput in tight spaces.

  • ◪  Wears evenly for extra-long service life.

  • ◪  Outlasts competitors’ belts and saves you money.

  • ◪   Smooth ,flat mesh surfaces offer uniform product support.

  • ◪   Extreme resistance to fatigue and damage results in a long, trouble-free belt life.


Supporting Frame:

  • ◪ The belt is supported by all STAINLESS STEEL rails, protected by food grade U.H.M.W. polyethylene wear strips.

  • ◪ The spiral frames are also all STAINLESS STEEL constructed.


Drive system ( Direct Drive ) :

  • ◪  Bonfiglioli  drive motor & gear reducer and auxiliary take-up drive motor with reducer.

  • ◪  Variable frequency inverter for changing the freezing time.

  • ◪     Slewing ring table bearing with wide diameter to stabilize drum rotation.


Aux. Drive & Belt Take-up:

  • ◪  Aux. Drive and belt take-up keep the belt in a low tension.

  • ◪  The belt system is equipped with automatic belt tensioned to ensure smooth belt operation in various temperature ranges and wear.


Slope Floor:

  • ◪  Modular sections consisting of foam-in-place polyurethane(PU) insulation.

  • ◪  3mm SS 304 Stainless steel  floor pan on top.

  • ◪   Slope floor top surface.

  • ◪   200 floor total height with side subwall.

  • ◪    Floor heating not required due to special modular floor design.


Mezzanine Floor:

  • ◪  One set of #5 check plate Aluminum mezzanine floor.

  • ◪  With hatch doors and ladders.


Safety Feature:

  • ◪   For protection against over-sized products, a limit switch is provided at the infeed of the freezer .

  • ◪  For protection against over-tension of the belt, a safety belt flip sensor is located at the top tier.

  • ◪   Belt top / lower take up sensor.

  • ◪  Emergency pull cable and push button.


Electrical Control Panel:

  • ◪  SS 304 Stainless steel box.

  • ◪  Siemens PLC  & 6”   Touch Screen , and electrical parts.

  • ◪  Air temperature display.

  • ◪  Drive Motor Hz / Holding Time display.

  • ◪  Belt drive controls.

  • ◪ Mimic display board for safety devices showing, excessive belt tension, anti-Xmas tree, over-sized product, emergency stop and personnel “trapped” system.

  • ◪ Troubleshooting log record.

  • ◪  Emergency stop push button and inside emergency pull cable  alarm.

  • ◪  Maintenance time alarm.


Enclosure Construction:

  • ◪ 120mm  PU panel  with Flame Retardant  ( china standard).

  • ◪  The foaming density is 40 kg/m3.

  • ◪  Wall and floor panels are SEAL-WELDED JOINT together on both inside and outside.

  • ◪  Large stainless steel access doors at all necessary locations allow for easy cleaning and maintenance.


Belt Washer / Dryer:

  • ◪ Automatic PLC controlled.

  • ◪  Belt Washer/Dryer are for washing and drying belt.


Fully Automatic CIP Cleaning System ( option):

  • ◪ Fully automatic CIP cleaning system.

  • ◪  With hot steam / cold water mixture tank.

  • ◪  Water recir. System with filter, trough, pump , etc.

  • ◪  Three working circle, rinse, forming, cleaning/sanitizing.

  • ◪  Drum spray: Inside drum spray and outside belt spray nozzle.

  • ◪ High pressure spray ball cover all area of  inside freezer.


FAQS
  • Q1. Why choose us?
    A. We have rich experience in food machinery. We have imported a lot of technologies from our US partners and the American Engineering team always comes to and stays in     our factory frequently to guide the production and do R&D job together with Chinese Engineering team.
  • Q2. May I have your customer list?
    A. Sure, you can contact with our seller ask for it. Our customers were all pleased with our machine and service.
  • Q3. What's the guarantee period?
    A. The warranty period is within 12 months from the date of acceptance but not longer than 15 months from the date of Bill of Lading.
  • Q4. Will you send technicians for installation and commissioning?
    A. Yes, we will assign our engineering staffs to guide the installation and adjustment. But the customers shall cover some fees.
  • Q5. Could you give me some advice of the food production?
    A. Sure, we can give you some professional advice from our experience. It's our pleasure to help.
Basic Information
  • Year Established
    --
  • Business Type
    --
  • Country / Region
    --
  • Main Industry
    --
  • Main Products
    --
  • Enterprise Legal Person
    --
  • Total Employees
    --
  • Annual Output Value
    --
  • Export Market
    --
  • Cooperated Customers
    --

CONTACT US

Take advantage of our unrivaled knowledge and experience, we offer you the best customization service.

LEAVE A MESSAGE

If you’re looking to purchase the types of equipment we make, at some of the best prices and best quality you’re going to find,

contact us for more information about how we can help you in your business.

RECOMMENDED

They are all manufactured according to the strictest international standards. Our products have received favor from both domestic and foreign markets.
They are now widely exporting to 200 countries.
Chat with Us

Send your inquiry

Choose a different language
English
Tiếng Việt
Українська
ภาษาไทย
Bahasa Melayu
русский
Português
한국어
日本語
français
Español
Deutsch
العربية
Current language:English